Open Access

Tailoring the Properties of Unsaturated Polyester Composites via Graphene Oxide Reinforcement for High-performance Application

M. Karunakaran, mkaarun@gmail.com
Department of Chemistry, Government Arts College, Udumalpet, TN, India
A. Amutha, subbanravi31@gmail.com
Department of Chemistry, Government Arts College, Udumalpet, TN, India
K. Sharmista Sree, subbanravi31@gmail.com
Department of Oral Medicine and Radiology, Yenepoya Dental College, Deralakatte, Ullal, Mangalore, KA, India
Ravi Subban, subbanravi31@gmail.com
Department of Chemistry, Karpagam Academy of Higher Education, Coimbatore, TN, India
C. T. Vijayakumar subbanravi31@gmail.com
Department of Polymer Technology, Kamaraj College of Engineering and Technology (A), S.P.G.C. Nagar, K. Vellakulam, TN, India



J. Environ. Nanotechnol., Volume 14, No 3 (September 2025) pp. 312-327

https://doi.org/10.13074/jent.2025.09.2531593

PDF


Abstract

This study investigated the synthesis, characterization, and performance of unsaturated polyester resin (UPR) composites reinforced with 1 wt.% graphene oxide (GO). The composites were prepared by mechanically mixing UPR, general-purpose resin (GP), iso marine resin (ISO) and rooflite resin (RL) with GO, followed by ultrasonication and curing.  The oxidation of graphene into GO and the generation of resin composites was verified by X-ray diffraction (XRD) and Fourier Transform Infrared spectroscopy investigations. Graphite lacked any noticeable distinctive peaks whereas, characteristic absorption bands at 3350(O-H), 1718 (C=O), 1613 (C=C), 1165 and 1036 cm−1 to C-O-C illustrated the functionalized structure of GO.  Characteristic peaks at 2θ=10.27, 30.4 and 2.1 were observed in the XRD spectrum of GO. Scanning electron microscopy revealed improved particle distribution and morphological changes in the resin after GO incorporation. Thermogravimetric analysis and differential scanning calorimetry (DSC) demonstrated increased thermal stability, while the mechanical tests showed improvements in hardness. The DSC curves of the GO sample exhibited a clear exothermic peak at 201℃, and highest tg value of 85.3℃ was found in 1% GO composite of ISO resin and in DTG it showed a Tmax value of 386℃. Tensile, flexural, and compressive strengths of the GO composites are measured and reported. The dielectric strength of the composites also varies based on resin type, with GO improving insulation properties in certain resins. Dielectric value strength value of 5080.0 V/mm for GP resin with 1% GO shows an enhanced overall dielectric performance.  A comparison is made among the resin composites of GP, ISO and RL UPR. It was observed that the addition of GO significantly enhanced the thermal, mechanical, and electrical properties of the polyester composites, making them suitable for advanced material applications.

Full Text

Reference


Adeosun, S. O., Akpan E. I. and Akanegbu, H. A., Thermo-Mechanical Properties of Unsaturated Polyester Reinforced with Coconut and Snail Shells, Int. J. Compos. Mater, 5(3), 52-64(2015).

https://doi.org/10.5923/j.cmaterials.20150503.02

Aghehrochaboki, R., Chaboki, Y. A., Maleknia, S.A. and Irani, V., Polyethyleneimine functionalized graphene oxide/methyldiethanolamine nanofluid: Preparation, characterization, and investigation of CO2 absorption, J. Environ. Chem. Eng., 7(5), 103285(2019).

https://doi.org/10.1016/j.jece.2019.103285

Ali, M., Khliwi, M. S., Kamel, F. and Jameel, R, Mechanical Properties Of new Composite Unsaturated Polyesters Based on Nano Fillers for Marine application, J. Phys. Conf. Ser., 1294(5), 052075(2019).

https://doi.org/10.1088/1742-6596/1294/5/052075

Alshammari, B. A., Mubaddel, F. S. A., Karim, M. R., Hossain, M., Mutairi, A. S. A. and Wilkinson, A. N., Addition of Graphite Filler to Enhance Electrical, Morphological, Thermal, and Mechanical Properties in Poly (Ethylene Terephthalate): Experimental Characterization and Material Modeling, Polym., 11(9), 1411(2019).

https://doi.org/10.3390/polym11091411

Ambika, M. R., Nagaiah, N., Harish, V., Lokanath, N. K., Sridhar, M. A., Renukappa, N. M. and Suman, S. K., Preparation and characterisation of Isophthalic-Bi2O3 polymer composite gamma radiation shields, Radiat. Phys. Chem., 130, 351-358(2017).

https://doi.org/10.1016/j.radphyschem.2016.09.022

An, J., Zhang, Y., Zhang, X., He, M., Zhou, Jiang, Zhou, Jin, Liu, Y., Chen, X., Hu, Y., Song, X., Chen, J., Wu, T., Kang, J. and Xie, Z., Structure and Properties of Epoxy Resin/Graphene Oxide Composites Prepared from Silicon Dioxide-Modified Graphene Oxide, ACS. Omega., 9(15), 17577-17591(2024).

https://doi.org/10.1021/acsomega.4c00707

Anegbe, B., Ifijen, I. H., Maliki, M., Uwidia, I. E. and Aigbodion, A. I., Graphene oxide synthesis and applications in emerging contaminant removal: a comprehensive review, Environ. Sci. Eur., 36(1), 15(2024).

https://doi.org/10.1186/s12302-023-00814-4

Arora, G. and Gupta, A., Mechanical and Structural Properties of Epoxy Resin-Allyl Guar Gum Composites, Open Chem. Eng. J., 17(1), e187412312304120(2023).

https://doi.org/10.2174/18741231-v17-e230505-2022-HT24-4379-1

Bastiurea, M., Bastiurea, M. S., Andrei, G., Murarescu, M. and Dumitru, D., Determination of Glass Transition Temperature for Polyester / Graphene Oxide and Polyester / Graphite Composite by TMA and DSC, Ann “Dunarea Jos” Univ Galati Fascicle IX, Metall. Mater. Sci., 38(2), 32-36(2015).

Bastiurea, M., Rodeanu, M. S., Dima, D., Murarescu, M., Thermal and Mechanical Properties of Polyester Composites with Graphene Oxide and Graphite, Dig. J. Nanomater. Biostruct., 10(2), 521-533(2015).

Bera, M., Chandravati, Gupta, P. and Maji, P. K., Facile One-Pot Synthesis of Graphene Oxide by Sonication Assisted Mechanochemical Approach and Its Surface Chemistry, J. Nanosci. Nanotechnol., 18(2), 902-912(2018).

https://doi.org/10.1166/jnn.2018.14306

Bing, N., Yang, J., Gao, H., Xie, H., Yu, W., Unsaturated polyester resin supported form-stable phase change materials with enhanced thermal conductivity for solar energy storage and conversion. Renew. Energy, 173, 926-933(2021).

https://doi.org/10.1016/j.renene.2021.04.033

Bora, C., Gogoi, P., Baglari, S. and Dolui, S. K., Preparation of polyester resin/graphene oxide nanocomposite with improved mechanical strength, J. Appl. Polym. Sci., 129(6), 3432-3438(2013).

https://doi.org/10.1002/app.39068

Celebi, M., Karakas, K., Ertas, I. E., Kaya, M. and Zahmakiran, M., Palladium Nanoparticles Decorated Graphene Oxide: Active and Reusable Nanocatalyst for the Catalytic Reduction of Hexavalent Chromium (VI), Chemistry Sel., 2(27), 8312-8319(2017).

https://doi.org/10.1002/slct.201700967

Chen, Y., Qi, Y., Tai, Z., Yan, X., Zhu, F. and Xue, Q., Preparation, mechanical properties and biocompatibility of graphene oxide/ultrahigh molecular weight polyethylene composites, Eur. Polym. J., 48(6), 1026-1033(2012).

https://doi.org/10.1016/j.eurpolymj.2012.03.011

Dhali, S., Karakoti, M., Pandey, S., SanthiBhushan, B., Verma, R. K., Srivastava, A., Bal, R., Mehta, S. P. S., Sahoo, N. G., Graphene oxide supported Pd-Fe nanohybrid as an efficient electrocatalyst for proton exchange membrane fuel cells, Int. J. Hydrogen. Energy., 45(37), 18704-18715(2020).

https://doi.org/10.1016/j.ijhydene.2019.09.131

Dhanunjayarao, B., Sanivada, U. K., Naidu, N. S. and Fangueiro, R., Effect of graphite particulate on mechanical characterization of hybrid polymer composites, J. Ind. Text., 51(2-suppl), 2594S-2615S(2022).

https://doi.org/10.1177/15280837211010670

Edwards, E. R., Almeida, É. C., Santos, M. B. and Oliveira, A. S., Application of graphene oxide as (nano) reinforcement in epoxy composites, Matéria., 27(2), e13177(2022).

https://doi.org/10.1590/s1517-707620220002.1377

Eqra, R., Moghim, M. H. and Eqra, N., A study on the mechanical properties of graphene oxide/epoxy nanocomposites, Polym. Polym. Compos., 29(9_suppl), S556-S564(2021).

https://doi.org/10.1177/09673911211011150

Farshidfar, A., Bazgir, S., Katbab, A. A. and Vaziri, A., Manipulation of mechanical and thermal properties of graphene oxide/nanoclay/unsaturated polyester hybrid nanocomposites by the surface chemistry and nanofiller composition, Polym. Test., 120, 107951(2023).

https://doi.org/10.1016/j.polymertesting.2023.107951

Fryczkowski, R., Gorczowska, M., Ślusarczyk, C., Fryczkowska, B. and Janicki, J., The possibility of obtaining graphene/polymer composites from graphene oxide by a one step process, Compos. Sci. Technol., 80, 87-92(2013).

https://doi.org/10.1016/j.compscitech.2013.03.012

Goudarzi, R., Motlagh, G. H., Elhamnia, M. and Motahari, S., Graphite Nanosheet as Low Shrinkage Additive, Curing Accelerator, and Conducting Filler for Unsaturated Polyester Resin, Polym. Plast. Technol. Eng., 55(12), 1231-1239(2016).

https://doi.org/10.1080/03602559.2015.1132468

Goyal, R. K., Kambale, K. R., Nene, S. S., Selukar, B. S., Arbuj, S. and Mulik, U. P., Fabrication, thermal and electrical properties of polyphenylene sulphide/copper composites, Mater. Chem. Phys., 128(1-2), 114-120(2011).

https://doi.org/10.1016/j.matchemphys.2011.02.065

Hosseini, S. M., Soltanabadi, A., Abdouss, M. and Mazinani, S., Investigating the structure of the product of graphene oxide reaction with folic acid and chitosan: density functional theory calculations, J. Biomol. Struct. Dyn., 40(24), 14146-14159(2022).

https://doi.org/10.1080/07391102.2021.2001372

Hui, C., Hong, L., Li, Y., Jian-xin, L. and Li, Y., Study on the preparation and properties of novolac epoxy/graphite composite bipolar plate for PEMFC, Int. J. Hydrogen. Energy., 35(7), 3105-3109(2010).

https://doi.org/10.1016/j.ijhydene.2009.08.030

Idrisi, A. H. and Mourad, A. H. I., Fabrication and Wear Analysis of Aluminium Matrix Composite Reinforced by SiC Micro and Nano Particles, in: Volume 6A: Materials and Fabrication, Am. Soc. Mech. Eng., 6, 16-20(2017).

https://doi.org/10.1115/PVP2017-65459

Jdayil, B. A., Mourad, A. H. I. and Hussain, A., Investigation on the mechanical behavior of polyester-scrap tire composites, Constr. Build. Mater., 127, 896-903(2016).

https://doi.org/10.1016/j.conbuildmat.2016.09.138

Karunakaran, M., Subban, R., Thangamani, A. and Thangavel, V. C., Impact of Graphite on Unsaturated Polyester/graphite Composites for the Fabrication of Bipolar Plates, Orient. J. Chem., 40(3), 815-828(2024).

https://doi.org/10.13005/ojc/400325

Kim, H., Abdala, A. A., Macosko, C. W., Graphene/Polymer Nanocomposites, Macromol., 43(16), 6515-6530(2010).

https://doi.org/10.1021/ma100572e

Kumar, S. S. A., M., N. B., Batoo, K. M., Wonnie Ma, I. A., Ramesh, K., Ramesh, S. and Shah, M. A., Fabrication and characterization of graphene oxide-based polymer nanocomposite coatings, improved stability and hydrophobicity, Sci. Rep., 13(1), 8946(2023).

https://doi.org/10.1038/s41598-023-35154-z

Li, Z., Young, R. J., Wang, R., Yang, F., Hao, L., Jiao, W. and Liu, W., The role of functional groups on graphene oxide in epoxy nanocomposites, Polym., 54(21), 5821-5829(2013).

https://doi.org/10.1016/j.polymer.2013.08.026

Liu, P., Yao, Z. and Zhou, J., Mechanical, thermal and dielectric properties of graphene oxide/polyimide resin composite, High. Perform. Polym., 28(9), 1033-1042(2016).

https://doi.org/10.1177/0954008315613558

Liu, Q., Zhao, Y., Gao, S., Yang, X., Fan, R., Zhi, M. and Fu, M., Recent advances in the flame retardancy role of graphene and its derivatives in epoxy resin materials, Compos. Part A. Appl. Sci. Manuf., 149, 106539(2021).

https://doi.org/10.1016/j.compositesa.2021.106539

Manta, A., Gresil, M. and Soutis, C., Tensile and flexural behaviour of a graphene/epoxy composite: experiments and simulation, J. Phys. Mater., 3(1), 014006(2020).

https://doi.org/10.1088/2515-7639/ab52d8

Marcano, D. C., Kosynkin, D. V., Berlin, J. M., Sinitskii, A., Sun, Z., Slesarev, A., Alemany, L. B., Lu, W. and Tour, J. M., Improved Synthesis of Graphene Oxide, ACS. Nano., 4(8), 4806-4814(2010).

https://doi.org/10.1021/nn1006368

Misra, A., Tyagi, P. K., Singh, M. K., Misra, D. S., FTIR studies of nitrogen doped carbon nanotubes, Diam. Relat. Mater., 15(2-3), 385-388(2006).

https://doi.org/10.1016/j.diamond.2005.08.013

Mourad, A. H. I., Ayad, O. G., Rahman, A., Alnaqbi, A. H. and Jdayil, B. I. A., Experimental Investigation of Kevlar KM2Plus Nano-Reinforced Laminated Composite Thermo-Mechanical Properties, ASME 2016 Pressure Vessels and Piping Conference, The American Society of Mechanical Engineers, 1-7(2016).

https://doi.org/10.1115/PVP2016-63857

Mourad, A. H. I., Jdayil, B. A., Hassan, M., Mechanical behavior of Emirati red shale fillers/unsaturated polyester composite, SN. Appl. Sci., 2(3), 497(2020).

https://doi.org/10.1007/s42452-020-2284-4

Nosal, H., Moser, K., Warzała, M., Holzer, A., Stańczyk, D., Sabura, E., Selected Fatty Acids Esters as Potential PHB-V Bioplasticizers: Effect on Mechanical Properties of the Polymer, J. Polym. Environ., 29(1), 38-53(2021).

https://doi.org/10.1007/s10924-020-01841-5

Nugraha, A. D., Kumar, V. V., Gautama, J. P., Wiranata, A., Mangunkusumo, K. G. H., Rasyid, M. I., Dzanzani, R., Muflikhun, M. A., Investigating the Characteristics of Nano-Graphite Composites Additively Manufactured Using Stereolithography, Polym., 16(8), 1021(2024).

https://doi.org/10.3390/polym16081021

Ossonon, B. D. and Bélanger, D., Synthesis and characterization of sulfophenyl-functionalized reduced graphene oxide sheets, RSC. Adv., 7(44), 27224-27234(2017).

https://doi.org/10.1039/C6RA28311J

Palomba, M., Longo, A., Carotenuto, G., Gel-Phase Reduction of Graphene Oxide Coatings by L-Ascorbic Acid, Mater. Proc., 4(1), 33(2021).

https://doi.org/10.3390/IOCN2020-07783

Patnaik, A., Satapathy, A., Mahapatra, S. S. and Dash, R. R., A Comparative Study on Different Ceramic Fillers Affecting Mechanical Properties of Glass—Polyester Composites, J. Reinf. Plast. Compos., 28(11), 1305-1318(2009).

https://doi.org/10.1177/0731684407086589

Rafiee, M. A., Rafiee, J., Srivastava, I., Wang, Z., Song, H., Yu, Z. and Koratkar, N., Fracture and Fatigue in Graphene Nanocomposites, Small., 6(2), 179-183(2010).

https://doi.org/10.1002/smll.200901480

Reis, T. M. C., Castro, V. G., Amurin, L. G. and Silva, G. G., Graphene oxide dispersion in epoxy resin prepared by direct phase transfer from ethanol: Rheology and aging, Compos. Part C, Open Access., 10, 100340(2023).

https://doi.org/10.1016/j.jcomc.2022.100340

Rochman, R. A., Wahyuningsih, S., Ramelan, A. H. and Hanif, Q. A., Preparation of nitrogen and sulphur Co-doped reduced graphene oxide (rGO-NS) using N and S heteroatom of thiourea, IOP Conf. Ser. Mater. Sci. Eng., 509, 012119(2019).

https://doi.org/10.1088/1757-899X/509/1/012119

Rusmirovic, J. D., Trifkovic, K. T., Bugarski, B., Pavlovic, V. B., Dzunuzovic, J., Tomic, M. and Marinkovic, A. D., High performances unsaturated polyester based nanocomposites: Effect of vinyl modified nanosilica on mechanical properties, Express Polym. Lett., 10(2), 139-159(2016).

https://doi.org/10.3144/expresspolymlett.2016.14

Salmah, H., Romisuhani, A. and Akmal, H., Properties of low-density polyethylene/palm kernel shell composites: Effect of polyethylene co-acrylic acid, J. Thermoplast. Compos. Mater., 26(1), 3-15(2013).

https://doi.org/10.1177/0892705711417028

Schneuwly, A., Groning, P., Schlapbach, L., Irrgang, C. and Vogt, J., Breakdown behavior of oil-impregnated polypropylene as dielectric in film capacitors, IEEE Trans. Dielectr. Electr. Insul., 5(6), 862-868(1998).

https://doi.org/10.1109/94.740768

Shakuntala, O., Raghavendra, G. and Kumar, A. S., Effect of Filler Loading on Mechanical and Tribological Properties of Wood Apple Shell Reinforced Epoxy Composite, Adv. Mater. Sci. Eng., 2014, 1-9(2014).

https://doi.org/10.1155/2014/538651

Sudesh, Kumar, N., Das, S., Bernhard, C. and Varma, G. D., Effect of graphene oxide doping on superconducting properties of bulk MgB 2, Supercond. Sci. Technol., 26(9), 095008(2013).

https://doi.org/10.1088/0953-2048/26/9/095008

Suherman, H., Dweiri, R., Sulong, A. B., Zakaria, M. Y. and Mahyoedin, Y., Improvement of the Electrical-Mechanical Performance of Epoxy/Graphite Composites Based on the Effects of Particle Size and Curing Conditions, Polym., 14(3), 502(2022).

https://doi.org/10.3390/polym14030502

Tang, J., Zhou, H., Liang, Y., Shi, X., Yang, X., Zhang, J., 2014. Properties of Graphene Oxide/Epoxy Resin Composites, J. Nanomater., 2014(1), 696859(2014).

https://doi.org/10.1155/2014/696859

Wang, H., Pei, X., Shao, R., Liu, S., Wang, W., Zhao, C. and Xu, Z., Resistance of Graphene/Epoxy Resin—Based Composite Materials to γ Radiation Damage and Their Mechanical Properties, Coat., 13(9), 1536(2023).

https://doi.org/10.3390/coatings13091536

Willis, M. R. and Masters, I., The effect of filler loading and process route on the three-point bend performance of waste based composites, Compos. Struct., 62(3-4), 475-479(2003).

https://doi.org/10.1016/j.compstruct.2003.09.021

Yang, X., Shang, S., Li, L., Layer‐structured poly(vinyl alcohol)/graphene oxide nanocomposites with improved thermal and mechanical properties, J. Appl. Polym. Sci., 120(3), 1355-1360(2011).

https://doi.org/10.1002/app.33279

Zarei, V., Reinforcement of mechanical properties in unsaturated polyester resin with nanosheet, Adv. Nano. Res., 16(1), 81-90(2024).

https://doi.org/10.12989/anr.2024.16.1.081

Zhao, Z., Bai, P., Du, W., Liu, B., Pan, D., Das, R., Liu, C. and Guo, Z., An overview of graphene and its derivatives reinforced metal matrix composites: Preparation, properties and applications, Carbon N. Y, 170, 302-326(2020).

https://doi.org/10.1016/j.carbon.2020.08.040

Powered by

Powered by OJS